Not All Automation is Equal

I wonder how many readers have had the benefits of a well-automated production system that just operated seamlessly when recovering from power outages or operator mistakes?  Maybe there is another segment that has had to suffer the problems caused by a poorly designed control system.  Maybe some have experienced both.  Is it just luck or is there some science involved? At the very start, it is important to work at gathering all the data you reasonably can to deliver a proposal that fits the end-user’s needs and expectations. This deliberate, up-front communication with stakeholders allows us to determine the client’s process and how that process relates to the client’s business and project goals. From this collection of information, the Control System Integrator (CSI) can develop a Design Specification Document that can be reviewed and agreed upon by all the stakeholders before even starting the Design Phase of the project. Having nailed down the core of the deliverables for the project, it’s time to consider what potential contingencies need to be incorporated into the design. Unlike database programming where the programmer controls every step of the …