BCI is a DVT Certified Integrator

Machine Vision
Automotive
Pharmaceutical
Food and Beverage
Feed and Grain
Metal Forming
Plastic Forming
Publishing
and more...

 

State-of-the-Art Machine Vision /
Inspection Technology


Machine vision is an integral part of many complex manufacturing and assembly processes, and Bachelor Controls is at the forefront of the technology. Collaborating with some of the best producers of vision systems and sensors, BCI has developed an impressive portfolio of successful vision projects.

Difficult Problems Require Creative Solutions
Tight spaces. Inadequate lighting. Obstructed angles. Strict performance criteria. No matter the obstacle, Bachelor Controls’ vision specialists excel at designing creative solutions to demanding and challenging problems.

BCI has developed a wealth of experience implementing various vision applications in multiple situations, from label inspection and packaging verification to Petrie dish inspection and contaminant sorting in dry feed. This expertise, combined with creativity and the desire to solve problems, have formulated the company’s recipe for success.

Seeing the Big Picture
Bachelor Controls’ distinctive capability is the ability to take the time up-front to develop a thorough understanding of the process and to think through how the production line is supposed to function. BCI programmers and engineers work to identify everything that could go wrong and account for it in the system. Prior to implementation, the system undergoes extensive testing, simulation and analysis. The result is a vision system that works the first time it hits the floor.

Results
Bachelor Controls has successfully completed applications requiring high degrees of accuracy, tight execution tolerances, and without adding any additional time to the production cycle. BCI’s ability to meet these standards has saved clients — such as Ford, Boehringer Ingelheim, Folgers and Harley-Davidson — significant dollars in costly repairs, product defects, assembly line production and regulatory fines.

photo by Connor, DVT

   

BCI Home

Case Studies
BCI / DVT Partnership

DVT/Harley articles:
  A-B Journal (.pdf)
  Vision in Action (.pdf)




Bachelor Controls worked with us to create an innovative solution to a critical inspection in the assembly of the
V-Rod engine. The result is a robust and precise application that does not add any additional cycle time to the process.

Dan Bruyn
Senior Manufacturing Engineer
Harley-Davidson Motor Company


• Verification
• Inspection
• Sorting
• Analysis

 
                   


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