Example:

If you .....

  • have a production rate
    of 20,000 lbs/hour
  • operate 16 hours per day,
    5 days per week, 22 days
    per month
  • sell your product for
    $0.40 per pound
  • currently dry to a targeted moisture of 8%
  • can raise the targeted moisture level out of the dryer to 10% because of reduced moisture variation from the extruder to the dryer.

You would be producing over
an additional

    1,877,314 lbs/year

and

could be enjoying an additional $750,925 per year of revenue
for the same amount of raw material, manhours, wear and
tear, and less in utilities.

 

ROI Calculator


Please enter the numbers that best represent your operating parameters.

* Signifies a required entry. The non-marked areas are calculated.


Extruder Parameters
 
 
*
Feed Rate
 
lbs./hr.
*
Current Moisture Target (avg. product moisture at dryer exit)
 
%Moisture (over drying)
*
New Targeted Mosture (avg. product moisture at dryer exit)
 
%Moisture (optimum drying)
Moisture Difference
 
%Moisture
Lbs. of Water Diff/hr
 
lbs./hr
 

 

 
Commercial Parameters
 
 
*
Selling Price / Pound of Product
 
$n.nn / lb.
*
Hours/Day of Operation
 
 
*
Days/Month of Operation
 
 
  Days/Year of Operation
 
 
       
Gross Profit Increase  
  Gross $ Increase/Hour
 
 
  Gross $ Increase/Day
 
 
  Gross $ Increase/Month
 
 
  Gross $ Increase/Year
 
 

This page is for assistance in calculating the theoretical increased revenue that would be experienced by being able to dry to a higher targeted moisture content. With tighter moisture control from the extruder, there is no need to sacrifice the yield potential that the added moisture permits.

This page is not to be interpreted as a warranty of increased revenue as a result of applying the BCI AUTOPILOT® extruder control system.

   

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